skip to content
Current Lead Times: Rider-Ready Framesets: 3 weeks. Full Custom Bikes: 7 weeks.

Building Your Titanium and Carbon-Titanium Bikes in the USA for 28 Years

Mud and Elegance, Grime and Grace – Ali Engin

Mo Brudo Roy at the XC races

Ali Engin’s photos of athletes in motion are elegant and graceful, even under the most grim and grimy circumstances.  His photo of Seven-sponsored rider Mo Bruno Roy dashing up a set of stairs against a vast blue sky, surrounded by onlookers, captured the dramatic tension of top-level cyclocross so well we decided to make a poster of it.  To us, his image says it all about the essence of racing cyclocross;  painful yet exhilarating, terrible but beautiful.

Ali’s pictures always make dramatic and dynamic use of light. Colors burst through his lense. His unique style sets him apart from many other talented photographers working at our favorite events, and we were lucky to be able to work with him on this project.

Check out more of Ali’s photos on his website.

Grinta! Magazine (Belgium): CEO Seven Cycles te gast in België

Rob Vandermark, stichter en CEO van het Amerikaanse fietsenmerk Seven Cycles, was deze week te gast in België bij zijn Benelux-verdeler Filip Sport in Hoeilaart. Seven Cycles is de referentie voor handgemaakte titanium, stalen en carbon fietsframes en dit sinds 1997. “We trekken voluit de kaart van de custom framebouw, geheel op maat en naar de wensen van de klant”, aldus Vandermark die in Boston, waar Seven is gevestigd, alle frames van begin tot einde maakt en afwerkt. “We streven naar de perfectie in constructie en de finish van de frames. Tweederde van onze fietsen zijn titanium, de rest carbon en staal. In 2012 hebben wij de crisis niet gevoeld. Integendeel, het is een goed jaar geweest. Als er minder centen zijn, dan is de eindgebruiker nu eenmaal bereid om zijn geld beredeneerd in te zetten. Op een custom fiets bijvoorbeeld.” Meer informatie over Seven Cycles vind je op http://www.sevencycles.be.

Compliance

A very long titanium tube poised to go into the lathe

One of the magical things about titanium is the consistency with which it maintains its shape. Subjected to the sometimes punishing forces of riding on road and trail, no other material currently in use in bike frames will find just the right amount of compliance to cushion all those blows, and yet spring back, perfectly, to its original place.

In today’s seemingly inexhaustible (and yet exhausting) search for stiffness in every aspect of bicycle construction, compliance is undervalued.

Think of your typical trail ride. Rocks and roots create chatter. Downed tree limbs punctuate the route. Twists and turns and ruts and stumps, it’s all there. And so, your job, as the rider, is to smooth it all out. You use your body to turn the bike this way and that. You soak up big hits with your knees flexed, shifting your weight forward and back, side-to-side.

The stiffer your frame is, the more of the force has to be dissipated by you, the rider. When you ride titanium, the frame will actually help you with the work by flexing along with your movement, soaking up its own share of the barrage of forces at play as you roll down the trail.

And, those same properties that help you smooth out the trail, produce the same magic on the road as well. A titanium frame works with you in ways that other frames won’t, leaving you comfortable at speed, over greater distances, by eating potholes and road debris, cushioning road chatter and flexing microscopically through turns.

At Seven, we believe that steel and carbon also have strong places in frame construction, but our ongoing investment in and commitment to titanium come from a belief that, for most riders, the compliance a Ti frame offers is a key part of enjoying the ride at whatever speed, over any distance, on any surface.

Bike Builders

A busy production floor

First there is Skip who opens the shop early. He uses the pre-dawn to make his rounds, cleaning and lubing all the machines on the shop floor. He spends all his days maintaining our tools and building new fixtures. Skip is the bike builder who builds no bikes.

Next through the door is Mike or Chad. Mike is our lead machinist. He does the CAD drawings of frames that guide us as we move from tube set to finished frame. Chad hits the finishing department and tries to work his way through whatever didn’t get done the day before. He fires up the drills and fills the air with the whirring noise of things being built.

Jennifer and Rob arrive. Inventories get sifted through. Parts orders get readied. Rob sorts a stack of folders, orders for new bikes with designs from Dan or Neil already done. He evaluates their work, makes notes for changes, improvements.

The welders, Stef, Tim and Yoshi, show up. They wheel the freshly prepped tubes from machining into their own department and assemble them in the frame jigs. Gas lines get fitted to the jigs. Oxygen gets purged. Joints get tacked and then checked for alignment.

Painters come, too, Staci and Jordan. They pull primed frames from the drying booth and begin sanding out imperfections or begin masking for top coats.

In the office, the blinds slide noisily aside and Karl sits down at his desk, cracks his email to see what’s come in over night, questions from shops from all over the world. Orders get pulled off the fax machine. The coffeemaker stirs to life.

Throughout the morning, the rest of the crew rolls in, Matt and Mary, Dan and Nick and Lloyd, Seth and Lauren, Sutts. The whirring sounds rise and fall. Compressors fire and shut off, and frame-by-frame the boxes fill up in shipping.